2T engine builder recommendations

KFW
Posts
148
Joined
12/24/2014
Location
Placida, FL US
Looking for engine builder recommendations to send my 2005 YZ125 engine out for full rebuild. I was thinking PC because long standing company but would like suggestions overall. I’ve read bottom end gear polishing is a plus but don’t know if it’s worth it for a good C rider.

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yz133rider
Posts
4471
Joined
8/1/2013
Location
Avondale, PA US
10/20/2019 12:10pm
Without a doubt id use Tom Morgan racing. Just had him port a yz125 and the bike absolutely rips.
9
sandman768
Posts
6096
Joined
3/21/2014
Location
Saratoga Springs, NY US
10/20/2019 2:30pm
Another vote for TmR.....1 man show, great communication, knows his 2t”s...get your credit card ready....
3
KFW
Posts
148
Joined
12/24/2014
Location
Placida, FL US
10/20/2019 5:23pm
Appreciate the feedback so far!
Yz229
Posts
440
Joined
8/22/2018
Location
San Diego, CA US
10/20/2019 8:01pm
Tom Morgan for sure. He made me yz315 stroker that was in straight rhythm. Absolutely rips! Did some of my other engines in the past and they were all killer. Top notch guy and great communication as well.
4

The Shop

omalley
Posts
1528
Joined
7/27/2016
Location
Snohomish, WA US
10/20/2019 8:26pm
+1 on TMR. He did my 02 CR250R, it ripped. Even better, he was an absolute pleasure to work with, and he’s a walking encyclopedia of two stroke info.
2
dmm698
Posts
920
Joined
6/24/2015
Location
NY US
10/21/2019 4:37am
Another vote for Tom Morgan. He understands how to run a business, and delivers on promises he makes. Do your research before sending parts to Harris Performance.
6
KFW
Posts
148
Joined
12/24/2014
Location
Placida, FL US
10/21/2019 9:20am
Yz229 wrote:
Tom Morgan for sure. He made me yz315 stroker that was in straight rhythm. Absolutely rips! Did some of my other engines in the past and...
Tom Morgan for sure. He made me yz315 stroker that was in straight rhythm. Absolutely rips! Did some of my other engines in the past and they were all killer. Top notch guy and great communication as well.
That bike looks awesome! I can’t imagine holding on to it!
KFW
Posts
148
Joined
12/24/2014
Location
Placida, FL US
10/21/2019 9:23am
Anyone know or have experience with Haeseker racing or trick engineering? Form the feedback Tom Morgan appears owns the market of rebuild!
2
bvm111
Posts
9329
Joined
7/1/2008
Location
Las Vegas, NV US
10/22/2019 12:17pm
Tom Morgan.... period
1
Tracktor
Posts
2344
Joined
8/17/2006
Location
The RTF/Amboy, WA US
10/23/2019 3:12pm
Not TH Racing unless you want a port job that looks like it was done with a chisel.........
KFW
Posts
148
Joined
12/24/2014
Location
Placida, FL US
10/23/2019 8:22pm
Well I think that’s a wrap, clearly Tom Morgan is the people’s choice! Can’t begin to thank everyone for the input.
1
adam8781
Posts
670
Joined
12/22/2015
Location
CA
10/23/2019 8:49pm
terry varner did my 05 rm250, thing was stagggggering
1
KFW
Posts
148
Joined
12/24/2014
Location
Placida, FL US
10/25/2019 12:12pm
I appreciate everyone’s feedback, after further reviewing pricing it seems cheaper to just buy a newer YZ125 versus rebuilding my 2005 motor bottom and top for 2K.
Yz229
Posts
440
Joined
8/22/2018
Location
San Diego, CA US
10/25/2019 1:23pm
KFW wrote:
I appreciate everyone’s feedback, after further reviewing pricing it seems cheaper to just buy a newer YZ125 versus rebuilding my 2005 motor bottom and top for...
I appreciate everyone’s feedback, after further reviewing pricing it seems cheaper to just buy a newer YZ125 versus rebuilding my 2005 motor bottom and top for 2K.
Did Tom quote you that?
kb228
Posts
6161
Joined
1/31/2018
Location
Mansfield, OH US
10/25/2019 1:50pm
KFW wrote:
I appreciate everyone’s feedback, after further reviewing pricing it seems cheaper to just buy a newer YZ125 versus rebuilding my 2005 motor bottom and top for...
I appreciate everyone’s feedback, after further reviewing pricing it seems cheaper to just buy a newer YZ125 versus rebuilding my 2005 motor bottom and top for 2K.
It doesnt cost $2000 to rebuild a 125. And a newer one isnt going to be a zero hour bike
KFW
Posts
148
Joined
12/24/2014
Location
Placida, FL US
10/25/2019 1:52pm
KFW wrote:
I appreciate everyone’s feedback, after further reviewing pricing it seems cheaper to just buy a newer YZ125 versus rebuilding my 2005 motor bottom and top for...
I appreciate everyone’s feedback, after further reviewing pricing it seems cheaper to just buy a newer YZ125 versus rebuilding my 2005 motor bottom and top for 2K.
Yz229 wrote:
Did Tom quote you that?
Yes, 2k.
KFW
Posts
148
Joined
12/24/2014
Location
Placida, FL US
10/25/2019 1:58pm
KFW wrote:
I appreciate everyone’s feedback, after further reviewing pricing it seems cheaper to just buy a newer YZ125 versus rebuilding my 2005 motor bottom and top for...
I appreciate everyone’s feedback, after further reviewing pricing it seems cheaper to just buy a newer YZ125 versus rebuilding my 2005 motor bottom and top for 2K.
kb228 wrote:
It doesnt cost $2000 to rebuild a 125. And a newer one isnt going to be a zero hour bike
I’m sure your correct in that I could get cheaper however I’ve heard too many stories that make me not confident in the risk. Agreed newer isn’t zero but mine is a 2005 so I’d upgrade to SSS and plastics as well. Mine is great condition so could sell for 2k so minimal impact to upgrade to lower hour bike. That’s my thinking anyway.
Yz229
Posts
440
Joined
8/22/2018
Location
San Diego, CA US
10/25/2019 2:10pm
KFW wrote:
I appreciate everyone’s feedback, after further reviewing pricing it seems cheaper to just buy a newer YZ125 versus rebuilding my 2005 motor bottom and top for...
I appreciate everyone’s feedback, after further reviewing pricing it seems cheaper to just buy a newer YZ125 versus rebuilding my 2005 motor bottom and top for 2K.
Yz229 wrote:
Did Tom quote you that?
KFW wrote:
Yes, 2k.
Would like to see that quote, doesn't make sense!

He built me a 315 stroker for $2500. Blue printed, ported top and bottom, stroked and balanced, reed valve and carb ported, YZ250X 5th gear.
1
KFW
Posts
148
Joined
12/24/2014
Location
Placida, FL US
10/25/2019 4:06pm
KFW wrote:
I appreciate everyone’s feedback, after further reviewing pricing it seems cheaper to just buy a newer YZ125 versus rebuilding my 2005 motor bottom and top for...
I appreciate everyone’s feedback, after further reviewing pricing it seems cheaper to just buy a newer YZ125 versus rebuilding my 2005 motor bottom and top for 2K.
kb228 wrote:
It doesnt cost $2000 to rebuild a 125. And a newer one isnt going to be a zero hour bike
KFW wrote:
I’m sure your correct in that I could get cheaper however I’ve heard too many stories that make me not confident in the risk. Agreed newer...
I’m sure your correct in that I could get cheaper however I’ve heard too many stories that make me not confident in the risk. Agreed newer isn’t zero but mine is a 2005 so I’d upgrade to SSS and plastics as well. Mine is great condition so could sell for 2k so minimal impact to upgrade to lower hour bike. That’s my thinking anyway.
WOW, yeah not all those bells included. It was a verbal quote.
H4L
Posts
2499
Joined
3/18/2016
Location
CA US
10/25/2019 7:20pm
Give PC a call & get a quote. They've done the R&D on most of these 2T engines & have good data on them. They did an 03 CR2 cyl. / head for $300 in 2005 & it has been the best bang for the buck on mods to date.

https://www.procircuit.com/motor.htm
Tracktor
Posts
2344
Joined
8/17/2006
Location
The RTF/Amboy, WA US
10/26/2019 8:20am
Send top end to Morgan and do bottom end yourself or have a local do it. Bottom end rebuild takes a couple hours at most.
Performance engine builders don’t want to do drudge work, imo so quote high on it.......
1
Zeke27G
Posts
1239
Joined
11/8/2011
Location
Ascot Park, CA US
10/26/2019 7:59pm
Give Teddy at Boyko Racing a shout!

949-642-3275
KFW
Posts
148
Joined
12/24/2014
Location
Placida, FL US
10/26/2019 9:38pm
Tracktor wrote:
Send top end to Morgan and do bottom end yourself or have a local do it. Bottom end rebuild takes a couple hours at most. Performance...
Send top end to Morgan and do bottom end yourself or have a local do it. Bottom end rebuild takes a couple hours at most.
Performance engine builders don’t want to do drudge work, imo so quote high on it.......
Great advice, I actually was able to locate a local guy that I checked some references very positive. Does bottom end for $350 plus parts! Thanks a million Tracktor!!
KFW
Posts
148
Joined
12/24/2014
Location
Placida, FL US
10/28/2019 4:25am
H4L wrote:
Give PC a call & get a quote. They've done the R&D on most of these 2T engines & have good data on them. They did...
Give PC a call & get a quote. They've done the R&D on most of these 2T engines & have good data on them. They did an 03 CR2 cyl. / head for $300 in 2005 & it has been the best bang for the buck on mods to date.

https://www.procircuit.com/motor.htm
I did call them. Absolutely horrible customer service. Some kid who did know anything couldn’t carry a conversation on the topic which I understand however he didn’t or wouldn’t transfer me to someone who could. So bad experience that left me frustrated.
Engine Guy #1
Posts
9
Joined
11/1/2018
Location
Sheboygan Falls, WI US
11/1/2019 11:53am
KFW wrote:
I appreciate everyone’s feedback, after further reviewing pricing it seems cheaper to just buy a newer YZ125 versus rebuilding my 2005 motor bottom and top for...
I appreciate everyone’s feedback, after further reviewing pricing it seems cheaper to just buy a newer YZ125 versus rebuilding my 2005 motor bottom and top for 2K.
KFW I apologize if there was some misunderstanding on the verbal quote. Rebuilding an engine, transmission, and crankshaft using all original Yamaha bearings, seals, gaskets, rod kit, and piston would be around $1100-$1200 parts and labor. This would include inspecting every component of the engine, clutch, and transmission, blasting the cases to look like new again, and applying 30 plus years of experience in assembling an engine that easily lasts another 15 years. The 2K quote would have included other items discussed such as big bore cylinder work, custom porting work, head combustion chamber re-shaping etc. A job is never started without there being a written proposal of parts and labor with a total that includes return shipping. I am always personally available for anyone to call or email for pricing info and I will provide as close an estimate as possible prior to actually seeing the engine.
8
OldPro277
Posts
1616
Joined
11/9/2009
Location
Avonmore, PA US
11/1/2019 12:13pm
KFW wrote:
I appreciate everyone’s feedback, after further reviewing pricing it seems cheaper to just buy a newer YZ125 versus rebuilding my 2005 motor bottom and top for...
I appreciate everyone’s feedback, after further reviewing pricing it seems cheaper to just buy a newer YZ125 versus rebuilding my 2005 motor bottom and top for 2K.
KFW I apologize if there was some misunderstanding on the verbal quote. Rebuilding an engine, transmission, and crankshaft using all original Yamaha bearings, seals, gaskets, rod...
KFW I apologize if there was some misunderstanding on the verbal quote. Rebuilding an engine, transmission, and crankshaft using all original Yamaha bearings, seals, gaskets, rod kit, and piston would be around $1100-$1200 parts and labor. This would include inspecting every component of the engine, clutch, and transmission, blasting the cases to look like new again, and applying 30 plus years of experience in assembling an engine that easily lasts another 15 years. The 2K quote would have included other items discussed such as big bore cylinder work, custom porting work, head combustion chamber re-shaping etc. A job is never started without there being a written proposal of parts and labor with a total that includes return shipping. I am always personally available for anyone to call or email for pricing info and I will provide as close an estimate as possible prior to actually seeing the engine.
Tom, thanks for posting and clearing that up. You have done a few engines for me (mostly Vintage stuff--remember the Husky 125GP ??lol) and that $ 2,000 quote seemed to me that the OP must have misunderstood something !!!

Well anyway KFW, this is your guy , you won't regret it !!!!

And Tom, in the next couple of weeks I'll be sending the Rm250A cylinder back out to you to fix that exhaust bridge that the other dude messed up, along with the Noguchi cylinder for that project. (Mick)
1
Engine Guy #1
Posts
9
Joined
11/1/2018
Location
Sheboygan Falls, WI US
11/1/2019 12:54pm
KFW wrote:
I appreciate everyone’s feedback, after further reviewing pricing it seems cheaper to just buy a newer YZ125 versus rebuilding my 2005 motor bottom and top for...
I appreciate everyone’s feedback, after further reviewing pricing it seems cheaper to just buy a newer YZ125 versus rebuilding my 2005 motor bottom and top for 2K.
KFW I apologize if there was some misunderstanding on the verbal quote. Rebuilding an engine, transmission, and crankshaft using all original Yamaha bearings, seals, gaskets, rod...
KFW I apologize if there was some misunderstanding on the verbal quote. Rebuilding an engine, transmission, and crankshaft using all original Yamaha bearings, seals, gaskets, rod kit, and piston would be around $1100-$1200 parts and labor. This would include inspecting every component of the engine, clutch, and transmission, blasting the cases to look like new again, and applying 30 plus years of experience in assembling an engine that easily lasts another 15 years. The 2K quote would have included other items discussed such as big bore cylinder work, custom porting work, head combustion chamber re-shaping etc. A job is never started without there being a written proposal of parts and labor with a total that includes return shipping. I am always personally available for anyone to call or email for pricing info and I will provide as close an estimate as possible prior to actually seeing the engine.
OldPro277 wrote:
Tom, thanks for posting and clearing that up. You have done a few engines for me (mostly Vintage stuff--remember the Husky 125GP ??lol) and that $...
Tom, thanks for posting and clearing that up. You have done a few engines for me (mostly Vintage stuff--remember the Husky 125GP ??lol) and that $ 2,000 quote seemed to me that the OP must have misunderstood something !!!

Well anyway KFW, this is your guy , you won't regret it !!!!

And Tom, in the next couple of weeks I'll be sending the Rm250A cylinder back out to you to fix that exhaust bridge that the other dude messed up, along with the Noguchi cylinder for that project. (Mick)
HI Mick, thank you very much for the endorsement! And that you to everyone else who has recommended me!!
Mick I will be watching for your cylinders to arrive.
4

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